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焊锡AOI解决方案

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焊锡AOI解决方案

焊锡AOI解决方案

 

 焊锡AOI解决方案主要应用于电子制造业,主要针对回流焊、波峰焊等生产设备难以完成的焊锡工艺,特别适用于混装电路板、热敏感元器件、SMT后段工序中敏感器件的焊接。自动焊锡机器人代替人工焊接,提高工作效率,改善焊接质量。我司的AOI视觉自动焊锡机在原有自动焊锡机基础上,增加了具备AI深度学习功能的AOI缺陷检测,主要可检测漏焊、连焊、焊锡少、焊锡多等缺陷,实时监控焊锡品质,提升良品率。

 AOI视觉检测模块可以与友商焊锡机对接,为其增加AOI缺陷检测功能。该模块还可以实现CCD视觉定位,迅速自动找到焊点,从而节省单点定位编程时间。

 

 

特色方案
  • AI深度学习功能

    具备AI深度学习功能的AOI视觉自动焊锡机:首先用传统的算法对采集到的焊点图像进行快速检测和识别,再利用AI深度学习平台对检出的缺陷图片进行复判,提高检测准确率。

  • 持续更新的样本库

    设备使用过程中检测出来的缺陷图片会经过人工再次确定并挑选合理的样本,形成新的样本库,经过模型训练形成更优秀的AI模型,并更新到AI深度学习平台中,随着检测量的提升,检测准确率也会随之不断提高。

  • 视觉系统定制

    定制视觉系统,操作简单便捷、高速精确。

  • 自动焊锡+AOI测试

    自动焊锡和AOI检测一体,提升生产效率、确保产品质量。

Recommended solution
AOI Visual Automatic Soldering Machine

Automatic soldering machines are mainly used in the electronic manufacturing industry, targeting soldering processes that are difficult for production equipment to complete such as reflow soldering and wave soldering. They are particularly suitable for soldering sensitive components in mixed circuit boards, thermal sensitive components, and SMT post-processing. Automatic soldering robots replace manual soldering, improving work efficiency and welding quality. Our AOI visual automatic soldering machine has added AOI defect detection with AI deep learning function on the basis of the original automatic soldering machine. It can mainly detect defects such as solder leakage, continuous soldering, insufficient soldering, and excessive soldering, monitor the soldering quality in real time, and improve the yield rate. The AOI visual inspection module can be integrated with friendly soldering machines to add AOI defect detection functionality. This module can also achieve CCD visual positioning, quickly and automatically finding solder joints, thereby saving programming time for single point positioning.

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